A Ford 6.0 EGR delete kit removes the Exhaust Gas Recirculation (EGR) system, preventing hot exhaust gases from re-entering the engine. This helps improve engine performance, fuel efficiency, and dependability by reducing soot buildup and overheating issues. Commonly used in off-road or race applications, it also helps prevent common EGR-related failures in the Ford 6.0 Powerstroke engine.
How to Buy a Ford 6.0 EGR Delete Kit Online
A Ford 6.0 EGR Delete Kit removes the EGR system from your Ford 6.0L Powerstroke engine. This modification can lead to improved engine performance, reduced carbon buildup, and enhanced reliability.
Installing a Ford 6.0 EGR delete kit and understanding the advantages of 5.7 Hemi headers are great ways to enhance engine performance, boost reliability, and get more power out of your vehicle.
However, it’s essential to note that the Ford 6.0 EGR Delete Kit is intended for off-road use only and may be illegal for street use in some areas. Always check local emissions regulations before purchasing.
Choose a Reputable Online Retailer
Select a trusted online retailer that specializes in diesel performance parts. Some reputable options include:
Check the Latest Price and Offer at Amazon.
- Amazon – Offers a wide selection of EGR delete kits with customer reviews and ratings.
- SPELAB Auto Parts – Provides affordable kits with various color options.
- DynoVox Parts – Offers comprehensive kits with clear installation instructions.FLO~PRO Performance Exhaust – Known for high-quality stainless steel kits and fast shipping.
Select the Right Kit for Your Vehicle
Ensure compatibility with your specific Ford model and year. Most kits fit 2003–2007 Ford F250, F350, F450, and F550 with the 6.0L Powerstroke engine. Some kits also fit Excursion and E-Series vans.
Review Product Details
Compare features, materials, and prices to find the best value. For example:
- SPELAB 6.0L Powerstroke EGR Delete Kit – Includes block-off plates and coolant tube. Available in black or red anodized finishes.
- DynoVox 6.0L Powerstroke EGR Delete Kit – Includes 180° stainless steel coolant tube, block-off plates, and O-ring seal.
- FLO~PRO EGR61 EGR & Cooler Delete Kit – Features high-quality stainless steel construction.
Read Customer Reviews
Customer reviews can provide insights into the quality and performance of the kit. Look for feedback on ease of installation, performance improvements, and any issues encountered.
Make Your Purchase
Add the selected kit to your cart and proceed to checkout. Ensure you enter accurate shipping information and select your preferred payment method.
Installation
While some kits come with installation instructions, it’s recommended to have a professional mechanic install them to ensure proper setup and avoid potential issues.
Ford 6.0 EGR delete kit problems
Installing a Ford 6.0 EGR delete kit can improve engine performance, but it also comes with potential issues. One common problem is check engine lights triggered by missing EGR sensors, which may require a tuner or programmer to bypass.
Some users face leaks or insufficient fitment due to low-quality parts or improper installation. In colder climates, engine coolant flow may suffer, causing overheating.
Also, EGR deletes are illegal for street use in many states and may fail emissions tests. Lastly, installing an EGR delete kit can void your vehicle’s warranty, which is important to consider before making the change.
Best Ford 6.0 EGR Delete Kit Powerstroke
An EGR (Exhaust Gas Recirculation) delete kit for the 6.0 Powerstroke is a popular modification among truck owners looking to improve engine performance, fuel efficiency, and prevent carbon buildup. The best EGR delete kits are designed to block off the EGR system, increasing airflow, reducing exhaust temperatures, and ultimately boosting your engine’s power and longevity.
Key Features to Look for in a 6.0 Powerstroke EGR Delete Kit
- High-Quality Materials: Choose kits made from durable materials like stainless steel, which ensures resistance to rust and heat.
- Easy Installation: Look for kits that come with clear instructions or are designed for easy installation, reducing time and effort.
- Complete Kit: The best kits should include all necessary components such as block-off plates, coolant tubes, gaskets, and hardware.
- Compatibility: Ensure that the kit is designed specifically for the 2003–2007 Ford 6.0L Powerstroke engine to ensure a perfect fit.
Top Picks for 6.0 Powerstroke EGR Delete Kits
1. Sinister Diesel 6.0L Powerstroke EGR Delete Kit
- Description: This complete kit offers top-notch performance with a heavy-duty design. Made from stainless steel, it’s built to last while providing improved engine efficiency and lower exhaust temperatures.
- Key Features: Includes EGR cooler delete, up-pipe, block-off plates, and gaskets.
- Price: Around $180 – $250
- Why it’s Best: Known for durability and a straightforward installation process, this kit is one of the most trusted in the market.
2. FLO~PRO 6.0L Powerstroke EGR & Cooler Delete Kit
- Description: FLO~PRO is a reputable brand that offers a high-quality stainless steel kit, designed to remove both the EGR and the cooler. This kit reduces exhaust temperatures and prevents common EGR failures.
- Key Features: High-flow up-pipe, block-off plates, and coolant tube.
- Price: Around $180 – $200
- Why it’s Best: FLO~PRO kits are highly rated for their excellent fitment and easy installation, making them a great choice for first-time installers.
3. BD Diesel 6.0L Powerstroke EGR Delete Kit
- Description: BD Diesel is known for manufacturing performance parts for diesel engines. Their EGR delete kit comes with all the necessary components to ensure smooth engine operation after the delete.
- Key Features: Heavy-duty components, including a reliable block-off plate and high-flow pipe.
- Price: Around $200 – $220
- Why it’s Best: This kit is praised for its reliability and ability to improve throttle response and overall engine performance.
4. SPELAB 6.0L Powerstroke EGR Delete Kit
- Description: SPELAB offers an affordable option for those looking to perform the EGR delete without breaking the bank. This kit includes essential parts for eliminating the EGR system and improving airflow.
- Key Features: Includes high-quality block-off plates, a coolant tube, and gaskets.
- Price: Around $90 – $130
- Why it’s Best: This kit provides great value for money, offering a good balance of performance and affordability.
Why Choose an EGR Delete Kit for 6.0 Powerstroke?
- Improved Performance: By removing the EGR system, exhaust gases no longer enter the intake, which can result in a cleaner burn and more efficient combustion. This leads to better throttle response and horsepower.
- Reduced Carbon Build-up: With the EGR system removed, you won’t have to worry about carbon and soot buildup in the intake manifold, reducing the risk of clogged parts and costly repairs.
- Better Fuel Economy: Removing the EGR can reduce engine strain, leading to better fuel efficiency and less frequent maintenance needs.
Important Considerations Before Installing
- Legality: EGR delete kits are generally for off-road use only. In many states, they are illegal for street use due to emissions regulations. Always check your local laws before proceeding with installation.
- Warranty: Installing an EGR delete kit may void the vehicle’s warranty, so it’s important to consult with your dealer before making any modifications.
- Installation: While some kits come with installation guides, it’s highly recommended to have a professional mechanic install the kit to avoid potential damage or improper fitment.
6.0 Powerstroke EGR delete pros and cons
The 6.0 Powerstroke EGR delete is a popular modification for 2003–2007 Ford Super Duty trucks equipped with the 6.0L Powerstroke engine.
By removing the EGR (Exhaust Gas Recirculation) system, this modification improves engine performance, reduces exhaust gas temperatures, and helps prevent carbon buildup in the intake manifold.
It’s often chosen for better throttle response, increased horsepower, and enhanced engine longevity. Here’s a table outlining the pros and cons of the 6.0 Powerstroke EGR delete:
| Pros | Cons |
| Improved Engine Performance | Potential Legal Issues |
| Removes the EGR system, leading to better throttle response and more horsepower. | EGR deletes are illegal in some areas for street use due to emissions laws. |
| Reduced Carbon Build-Up | May Void Vehicle Warranty |
| Helps prevent carbon and soot buildup in the intake manifold, reducing maintenance. | Installing an EGR delete may void your vehicle’s warranty. |
| Better Fuel Efficiency | Engine Overheating in Cold Climates |
| Without the EGR system, the engine runs more efficiently, potentially improving fuel economy. | In cold climates, the engine might overheat if the EGR cooler is removed. |
| Increased Engine Longevity | May Require Additional Modifications |
| Prevents carbon buildup that can cause damage to components, improving overall engine lifespan | Additional tuning or programming may be required to avoid check engine lights. |
| Reduced Exhaust Temperatures | Potential Emissions Test Failure |
| EGR delete reduces exhaust temperatures, leading to lower engine strain and better overall performance. | Your truck may fail emissions testing if an EGR delete is in place. |
Conclusion
In conclusion, the Ford 6.0 EGR Delete Kit is a popular modification among truck owners looking to improve engine performance, increase reliability, and reduce maintenance costs.
Removing the Exhaust Gas Recirculation (EGR) system helps stop common issues like clogged EGR valves and cooler failures.
While it may boost engine power and efficiency, it’s important to remember that an EGR delete can lead to higher emissions and might not be legal in some areas.
Always consider local regulations and weigh the pros and cons before installing the kit. If you’re looking to enhance your Ford 6.0’s performance and longevity, the EGR delete kit can be a valuable investment.
FAQs about Ford 6.0 EGR Delete Kit
1. What is a Ford 6.0 EGR Delete Kit?
An EGR delete kit removes or bypasses the Exhaust Gas Recirculation (EGR) system in the Ford 6.0L Powerstroke diesel engine. This system typically recirculates a portion of exhaust gases back into the intake to reduce emissions. The delete kit replaces this function, usually with a block-off plate or new piping, to improve engine reliability and performance.
2. Why do people install a Ford 6.0 EGR Delete Kit Powerstroke?
The EGR system on the 6.0L Powerstroke is known to be problematic and prone to failure. Many owners install a delete kit to:
Prevent coolant leaks
Avoid clogged EGR valves or coolers
Improve engine reliability
Increase performance and reduce engine temperatures
3. Is an EGR delete kit legal?
In most U.S. states, removing or tampering with emissions control devices, including the EGR system, is not legal for vehicles used on public roads. It is typically only legal for off-road or competition-use vehicles. Always check local and federal emissions regulations before installing an EGR delete.
4. Will installing an EGR delete kit improve fuel economy?
Some users report slight improvements in fuel economy after deleting the EGR system due to lower exhaust gas temperatures and more efficient combustion. However, results can vary depending on driving habits and other vehicle modifications.
5. Do I need a tuner or reprogramming after installing a Ford 6.0 EGR Delete Kit?
Yes, in most cases, a tuner or custom ECU programming is required to disable the EGR-related error codes and prevent the check engine light from appearing. Many performance tuners offer EGR delete-compatible tunes.
6. Can an EGR delete kit damage my engine?
If installed correctly, a quality EGR delete kit should not damage your engine. It can reduce the risk of EGR-related failures. However, improper installation or using cheap, low-quality kits may cause overheating, leaks, or other issues.
